Cavities - Fabrication
fabrication
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MOP049 Prototypes Fabrication of 1.3 GHz Superconducting Rf Components for SHINE 164
 
  • H.T. Hou, J.F. Chen, Z.Y. Ma, J. Shi, Y. Wang
    SARI-CAS, Pudong, Shanghai, People’s Republic of China
  • F.S. He
    IHEP, Beijing, People’s Republic of China
  • S.W. Quan
    PKU, Beijing, People’s Republic of China
 
  Aiming to high repetition rate hard X-ray facility, con-struction of Shanghai HIgh repetition rate XFEL aNd Extreme light facility (SHINE) project has been ap-proved. During the R & D phase, prototypes fabrication of key components of 1.3GHz superconducting rf system have been proposed, especially 1.3 GHz 9-cell niobium cavities. Here the paper will present the progress of the fabrication status and performance of the prototypes, together with the analysis of not only the quality factor and gradient of the cavities. Consideration of HOM feed-throughs and absorbers are also reported.  
DOI • reference for this paper ※ https://doi.org/10.18429/JACoW-SRF2019-MOP049  
About • paper received ※ 23 June 2019       paper accepted ※ 30 June 2019       issue date ※ 14 August 2019  
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MOP051 3.9 GHz SRF Production Cavities for LCLS-II 173
 
  • S. Aderhold, A. Burrill
    SLAC, Menlo Park, California, USA
  • D.J. Bice, C.M. Ginsburg, C.J. Grimm, T.N. Khabiboulline, O.S. Melnychuk, D.A. Sergatskov, N. Solyak, G. Wu
    Fermilab, Batavia, Illinois, USA
 
  Funding: This work was supported by the US DOE and the LCLS-II Project.
The main part of the SRF linac for the Linac Coherent Light Source II (LCLS-II) at SLAC will consist of 35 cryomodules with superconducting RF cavities operating at 1.3 GHz. In addition, two cryomodules with 3.9 GHz cavities will be installed and help to linearize the longitudinal phase space of the beam. During the design verification phase, four prototype 9-cell 3.9 GHz cavities had been built by industry and then processed, including chemical surface removal and heat treatment, and tested at Fermi National Accelerator Laboratory. Based on the resulting cavity treatment recipe, 24 cavities (for two cryomodules to be installed in the linac and one spare cryomodule) have been built by industry and tested at Fermilab prior to cryomodule string assembly. We present an overview of the cavity production and the results of the vertical acceptance tests for the LCLS-II 3.9 GHz cavities.
 
poster icon Poster MOP051 [1.015 MB]  
DOI • reference for this paper ※ https://doi.org/10.18429/JACoW-SRF2019-MOP051  
About • paper received ※ 02 July 2019       paper accepted ※ 03 July 2019       issue date ※ 14 August 2019  
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MOP054 Fabrication of 3.0-GHz Single-cell Cavities for Thin-film Study 177
 
  • T. Saeki, H. Hayano, H. Inoue, R. Katayama, T. Kubo
    KEK, Ibaraki, Japan
  • F.E. Hannon, R.A. Rimmer, A-M. Valente-Feliciano
    JLab, Newport News, Virginia, USA
  • H. Ito
    Sokendai, Ibaraki, Japan
  • Y. Iwashita, H. Tongu
    Kyoto ICR, Uji, Kyoto, Japan
 
  Funding: This work is supported by JSPS KAKENHI JP17H04839, JSPS KAKENHI JP26600142, Japan-US Research Collaboration Program, and the Collaborative Research Program of ICR Kyoto Univ. (2018-13).
We fabricated 3.0-GHz single-cell cavities with Cu and Nb materials for testing thin-film creations on the inner surface of the cavities in collaboration between Jefferson Laboratory (JLab) and KEK. The cavity was designed at JLab. According to the design of cavity, the press-forming dies and trimming fixtures for the cavity-cell were also designed and fabricated at JLab. These dies and trimming fixtures were transported to KEK, and the rest of fabrication processes were done at KEK. Finally nine Cu 3.0-GHz single-cell cavities and six Nb 3.0-GHz single-cell cavities were fabricated. Two Cu 3.0-GHz single-cell cavities were mechanically polished at Jlab. All of these cavities will be utilized for the tests of various thin-film creations at JLab and KEK. This presentation describes details of the fabrication of these cavities.
 
poster icon Poster MOP054 [1.203 MB]  
DOI • reference for this paper ※ https://doi.org/10.18429/JACoW-SRF2019-MOP054  
About • paper received ※ 05 July 2019       paper accepted ※ 13 August 2019       issue date ※ 14 August 2019  
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MOP055 Fabrication and Performance of Superconducting Quarter-Wavelength Resonators for SRILAC 182
 
  • K. Suda, O. Kamigaito, K. Ozeki, N. Sakamoto, Y. Watanabe, K. Yamada
    RIKEN Nishina Center, Wako, Japan
  • H. Hara, A. Miyamoto, K. Sennyu, T. Yanagisawa
    MHI-MS, Kobe, Japan
  • E. Kako, H. Nakai, H. Sakai, K. Umemori
    KEK, Ibaraki, Japan
 
  A new superconducting booster linac (SRILAC) at the RIKEN heavy-ion linac is under construction. Ten 73-MHz low-beta quarter-wavelength resonators (QWRs) that operate at 4 K have been fabricated from pure niobium sheets. The cavity parts were assembled by electron beam welding. The resonant frequency for each cavity was adjusted by changing the lengths of the straight sections before welding. The performance and frequency were evaluated by vertical tests. All the cavities exceeded the design specifications of Q0 = 1x109 and Eacc = 6.8 MV/m. Details of the fabrication and frequency tuning as well as the performance of the cavities are reported.  
DOI • reference for this paper ※ https://doi.org/10.18429/JACoW-SRF2019-MOP055  
About • paper received ※ 17 July 2019       paper accepted ※ 13 August 2019       issue date ※ 14 August 2019  
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MOP056 Surface Treatments for the Series Production of ESS Medium Beta Cavities 188
 
  • M. Bertucci, A. Bosotti, A. D’Ambros, P. Michelato, L. Monaco, C. Pagani, R. Paparella, D. Sertore
    INFN/LASA, Segrate (MI), Italy
  • C. Pagani
    Università degli Studi di Milano & INFN, Segrate, Italy
  • D. Rizzetto, M. Rizzi
    Ettore Zanon S.p.A., Schio, Italy
  • A. Visentin
    Ettore Zanon S.p.A., Nuclear Division, Schio, Italy
 
  The surface treatment of ESS 704 MHz medium beta cavities consists of a bulk BCP 200 micron removal, a 10 h 600°C heat treatment and a final 20 micron BCP performed after tank integration. The facility currently employed for the BCP treatment, settled in Ettore Zanon SpA, is here presented, together with the results so far obtained on the first series cavities in terms of frequency sensitivity, removal rate and surface external temperature. The optimization of BCP treatment by a preliminary fluid-dynamical finite element model is also discussed. Some details about the visual inspection procedure and the furnace qualification are also presented.  
DOI • reference for this paper ※ https://doi.org/10.18429/JACoW-SRF2019-MOP056  
About • paper received ※ 23 June 2019       paper accepted ※ 30 June 2019       issue date ※ 14 August 2019  
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MOP057 Electropolishing of PIP-II Low Beta Cavity Prototypes 194
 
  • M. Bertucci, A. Bosotti, A. D’Ambros, P. Michelato, L. Monaco, C. Pagani, R. Paparella, D. Sertore
    INFN/LASA, Segrate (MI), Italy
  • A. Gresele, A. Visentin
    Ettore Zanon S.p.A., Nuclear Division, Schio, Italy
  • C. Pagani
    Università degli Studi di Milano & INFN, Segrate, Italy
  • D. Rizzetto, M. Rizzi
    Ettore Zanon S.p.A., Schio, Italy
 
  We present the upgrade of the EP facility for the surface treatment of PIP-II low beta cavities. The main process parameters, such as voltage, treatment time, acid throughput and cathode geometry, already optimized on the previous experience of 1.3 GHz Tesla-shape cavities, are discussed taking into account the different cavity size and geometry. The first surface treatments have been performed at Ettore Zanon SpA on single cell cavity prototypes in order to reach good final surface finishing and the required thickness removal. In the meantime, the upgrade of the system for the treatment of multicell PIP-II prototype cavities is presented.  
DOI • reference for this paper ※ https://doi.org/10.18429/JACoW-SRF2019-MOP057  
About • paper received ※ 23 June 2019       paper accepted ※ 02 July 2019       issue date ※ 14 August 2019  
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MOP058 ESS Medium Beta Activity at INFN LASA 199
 
  • D. Sertore, M. Bertucci, A. Bignami, A. Bosotti, M. Chiodini, A. D’Ambros, G. Fornasier, P. Michelato, L. Monaco, R. Paparella
    INFN/LASA, Segrate (MI), Italy
  • S. Aurnia, O. Leonardi, A. Miraglia, G. Vecchio
    INFN/LNS, Catania, Italy
  • A. Gresele, A. Visentin
    Ettore Zanon S.p.A., Nuclear Division, Schio, Italy
  • C. Pagani
    Università degli Studi di Milano & INFN, Segrate, Italy
  • D. Reschke, A. Sulimov, M. Wiencek
    DESY, Hamburg, Germany
  • D. Rizzetto, M. Rizzi
    Ettore Zanon S.p.A., Schio, Italy
  • L. Sagliano
    ESS, Lund, Sweden
 
  The industrial production of the 36 resonators (plus 2 spares) for the ESS linac started and it is steadily progressing. Cavities are delivered by industry as fully surface-treated and dressed to AMTF facility at DESY for their qualification via vertical cold-test. This paper reports the current status of the manufacturing process from sub-components to processing of the complete cavity inner surface. It also reviews the documental control strategy deployed to preserve the fulfillment of ESS requirements as well as the cavity performances demonstrated so far.  
DOI • reference for this paper ※ https://doi.org/10.18429/JACoW-SRF2019-MOP058  
About • paper received ※ 23 June 2019       paper accepted ※ 30 June 2019       issue date ※ 14 August 2019  
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MOP060 INFN-LASA for the PIP-II Project 205
 
  • R. Paparella, M. Bertucci, A. Bignami, A. Bosotti, M. Chiodini, A. D’Ambros, P. Michelato, L. Monaco, D. Sertore
    INFN/LASA, Segrate (MI), Italy
  • J.F. Chen
    SARI-CAS, Pudong, Shanghai, People’s Republic of China
  • C. Pagani
    Università degli Studi di Milano & INFN, Segrate, Italy
  • L. Sagliano
    ESS, Lund, Sweden
 
  INFN-LASA joined the international effort for the PIP-II project in Fermilab to build the 650 MHz superconducting cavities realizing the low-beta section of the 800 MeV proton linac. After developing the electro-magnetic and mechanical design, INFN-Milano started the prototyping phase by producing five single-cells and two complete 5-cells cavities. This paper reports the status of PIP-II activities at INFN-LASA summarizing manufacturing experience and preliminary experimental results.  
DOI • reference for this paper ※ https://doi.org/10.18429/JACoW-SRF2019-MOP060  
About • paper received ※ 24 June 2019       paper accepted ※ 30 June 2019       issue date ※ 14 August 2019  
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MOP061 State of the Art of Niobium Machining for SRF Applications 210
 
  • P. Naisson, S. Atieh, K. Scibor, P. Trubacova
    CERN, Geneva, Switzerland
  • F. Dumont, D. Fabre, F. Valiorgue
    ENISE, Saint Etienne, France
 
  Niobium is a demanding material to be machined. Its low hardness, high melting temperature and abrasivity leads to poor cutting condition, and surface quality and shape accuracy could be difficult to achieve, especially for complex shapes such as HOM antennas. Recent CERN developements concerning DQW crab cavity for HL-LHC project had implied extensive research program to better understand and master the machining of this material. In this frame, the present article will introduce actual state of the art machining condition used at CERN and their consequences about the surface roughness, shape accuracy and taking into account the tool wear in order to maintain this level of quality. Morevoer, advance machning solution, such as cryogenic cooling could be used.  
poster icon Poster MOP061 [2.921 MB]  
DOI • reference for this paper ※ https://doi.org/10.18429/JACoW-SRF2019-MOP061  
About • paper received ※ 30 June 2019       paper accepted ※ 01 July 2019       issue date ※ 14 August 2019  
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MOP062 Fabrication of SRF Cavity 214
 
  • K. Kanaoka, H. Hara, A. Miyamoto, K. Sennyu, T. Yanagisawa
    MHI-MS, Kobe, Japan
  • E. Kako, K. Umemori
    KEK, Ibaraki, Japan
 
  Mitsubishi Heavy Industries Machinery Systems (MHI-MS) have developed manufacturing process of superconducting cavities for a long time. In this presentation, recent progress will be reported.  
DOI • reference for this paper ※ https://doi.org/10.18429/JACoW-SRF2019-MOP062  
About • paper received ※ 23 June 2019       paper accepted ※ 05 July 2019       issue date ※ 14 August 2019  
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MOP087 IFMIF Resonators Development and Performance 293
 
  • G. Devanz, M. Baudrier, P. Carbonnier, F. Éozénou, E. Fayette, D. Roudier, P. Sahuquet, C. Servouin
    CEA-DRF-IRFU, France
  • N. Bazin, S. Chel, L. Maurice
    CEA-IRFU, Gif-sur-Yvette, France
 
  The prototype IFMIF cryomodule encloses eight superconducting 175 MHz beta 0.09 Half-Wave Resonators (HWR). They are designed together with the power coupler to accelerate a high intensity deuteron beam (125 mA) from to 5 to 9 MeV. One prototype HWR and the 8 cavities to be hosted in the cryomodule have been manufactured, prepared and tested. The paper describes the phases of the cavities development, including fabrication, processing, and RF resonant frequency management. We focus on the results of the RF tests which have been performed for all bare and jacketed HWRs in a vertical cryostat.  
DOI • reference for this paper ※ https://doi.org/10.18429/JACoW-SRF2019-MOP087  
About • paper received ※ 23 June 2019       paper accepted ※ 03 July 2019       issue date ※ 14 August 2019  
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FRCAA6 Investigation on 1, 3 and 9-Cell SRF Elliptical Cavities made of Large Grain Niobium 1213
 
  • T. Dohmae, H. Inoue, T. Kubo, H. Shimizu, K. Umemori, Y. Watanabe, M. Yamanaka
    KEK, Ibaraki, Japan
 
  Large grain (LG) niobium is directly sliced from niobium ingot. LG niobium sheet has larger crystal size than that of fine grain (FG) niobium which is forged and rolled, and normally used as the SRF cavity materials. It is expected that higher Q-value can be achieved using LG niobium sheet. And, effective reduction in material cost can be also achieved by LG niobium since forge and rolling process are skipped. On the other hand, there are some difficulties in fabrication since it has large deformation due to strong anisotropy. Cavity fabrication facility in KEK has been fabricated 1, 3 and 9-cell elliptical cavities made by LG niobium and RF tested in vertical cryostat. In this talk, the fabrication process and test results from these cavities will be presented.  
slides icon Slides FRCAA6 [5.819 MB]  
DOI • reference for this paper ※ https://doi.org/10.18429/JACoW-SRF2019-FRCAA6  
About • paper received ※ 23 June 2019       paper accepted ※ 01 July 2019       issue date ※ 14 August 2019  
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